HIGH PRECISION MOLDS

What Are The Requirements For Injection Molding Machines For Precision Injection Molding?

HIGH PRECISION MOLDS

 

Precision injection molding machine refers to the molding machinery and equipment that is suitable for molding and producing precision plastic products. For a precision injection molding machine, how should we measure or judge it?

Many precision injection molding also requires injection molding machines with

① High injection pressure and high injection speed.
②Mold clamping system with sufficient rigidity and clamping accuracy. The so-called clamping accuracy refers to the uniformity, adjustability, stability and repeatability of the clamping force, and high accuracy of the opening and closing position of the mold.
③The pressure, flow, temperature and metering can be controlled precisely to the corresponding accuracy, and multi-stage injection can be used to ensure the reproduction of the molding process and the repetition accuracy of the products, etc.

The benefits of high-pressure molding that can be realized by precision injection molding machine

A. Improve the precision and quality of precision products.
The injection pressure has the most obvious effect on the shrinkage rate of the product molding. When the injection pressure reaches 392 MPa, the shrinkage rate of the product molding is almost zero. And the precision of the products at this time is only affected by the mold control or environment. Experimental evidence: injection pressure from 98 to 392 MPa, the mechanical strength of the parts can be increased by 3 to 33%.

 

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B. The wall thickness of precision products can be reduced and the molding length can be improved.
Take PC as an example, ordinary machine injection pressure of 177 Mpa can mold 0.8mm wall thickness products, while precision machine injection pressure of 392 MPa can mold products with thickness of 0.45mm or more. Ultra-high pressure injection machine can obtain products with greater flow length ratio.
C. Increase the injection pressure can fully develop the efficacy of injection rate.

The performance of injection molding machine to achieve precision injection molding

Injection molded products have been applied to various fields and widely used to replace metal parts with high precision, thus putting forward strict requirements on the dimensional accuracy, quality accuracy, apparent quality and mechanical properties of injection molded parts. At the same time, the process factors affecting the quality of injection molded products have also put forward higher requirements.
The ideal state of injection molding machine control is to directly control the product size, quality, apparent quality, mechanical properties of the variables as feedback signals for feedback control. However, for the time being, direct measurement and conversion of these non-electrical quantities into electrical signals has not been solved, so it can only be solved by controlling the controllable variables of the injection molding machine that affect the quality of the above mentioned products.

 

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